AE86 make over UPDATE Pg.4

[klusio]

Thought I'd share the love :P

I bought the car at the start of 2006 from its second owner of 15 years for $1900.
Gold in colour, 215,xxx km on the clock, 8 months rego, stock 4ac with the T50 5 speed gear box. factory mags 13x5.

Interior is very tidy sporting an un-cracked dash, all plastics, vinal floor mats, grey set covers and christmas tree smelly thing.

The bonnet is a bit faded and there are a couple of shopping trolley dents from over the years, the front bumper has given someone a nudge and needs replacing or some time with a heat gun spent on it to get the slight bow out. Small amount of rust through the bottom of the doors other than that its pretty clean cut.

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/95225.jpg

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/95226.jpg

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/95227.jpg


From a previous project I had some bits and pieces laying around for the build up.

Basic running gear:

4agze AE92 block with a big port head, subaru TD04 MY00 turbo, supra W58 gear box with a custom bellhousing, extreme 6 paddle puck clutch with a extra heavy pressure plate, micro tech lt10s with the external ignitor module.<supplied by nick from na-performance.com>

more pictures and details to come :2thumbs:

[klusio]

bit of a run down on the motor

*Ae92 4agze Bottom End. (later high comp, oil squirters)
* Bigport Head
* Head Overhauled, new valve stem seals, valve seats replaced,cams cleaned, shimmed up
* Major porting to valve throats, eliminating a big step in the casting. Also Dedagged.
* 440cc 7mgte Injectors
* Bigport rwd intake mani and t/b
* TVIS removed
* New Rear main seal
* New Front main seal
* New oil pump gasket
* New rear main case gasket
* Genuine Head gasket
* New oil pickup gasket
* New cam seals
* New injector seals
* New T/b gasket
* New intake gasket
* New water pump gasket
* New water pump o-ring
* New rear water outlet gasket
* Flat type rear water outlet.
* FWD 4age alternator and brackets
* TPS
* Air Temp sensor
* GE water temp sensor
* GZE CAS
* GZE Coils
* Bosch 008 Igniters
* Alternator wiring and plugs
* Oil Pressure sender and wiring
* Water temp sensor and wiring
* Cold start injector
* Injector plugs, wiring adapted
* Cam covers, cam pulleys, intake, t/b all powder coated a silvery colour
* Crank Pulley Machined down to 1 belt width
* Oil Sandwich Plate for oil cooler
* Sump return for oil cooler
* Genuine oil Filter
* RWD 4age Mounts and brackets.

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/101361.jpg
http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/101362.jpg

[klusio]

Heres a few photos of my turbo, manifold and gaskets.

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/101363.jpg

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/101364.jpg

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/101365.jpg

turbo and manifold test fitted to the block

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/101366.jpg

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/101367.jpg

[.wolfwood]

looks good as

how much did it cost toreplace all those seals?

[klusio]

Ive gone with a supra W58 gear box.

I found custom 4A-W5x gear box belhousing group buy on toymods so naturally I bought one.

The clutch is on the opposite side to the Aus spec T50 keeping it away from the exhaust.

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/101369.jpg

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/101370.jpg

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/101371.jpg

To add to my stash of car parts for this conversion, is my clutch from extreme clutches,
Which was purchased from ABS in Hobart thanks to Matt and his team for their help thus
far with all my clutches, brake pads, rotors and caliper servicing.

I had to have a lager spline to suit the input shaft spline built into the clutch plate <212mm> which is a 6 paddle button. <W58 input spline is thicker than the T50 input spline>

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/101372.jpg

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/101373.jpg

[mc68]

looks good as

how much did it cost toreplace all those seals?[/b]


he probably got a gasket kit...usually a few hundred for genuine.

[klusio]

And so the mission begain.

Heres the car having the fluids and A/C removed and other loose bits while we waiting

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/101374.jpg

more photos to come of taking the motor etc. out http://www.ae86drivingclub.com.au/forums/emoticons/2thumbs.gif

Special thanks to Aaron, Bart, Dane and Will for there help respectively. Keep on scrubing http://www.ae86drivingclub.com.au/forums/emoticons/tongue.gif

[klusio]

I didnt have to worry about the gaskets the guy who built up the block sorted that gear out, I just happen to stumble apone a good buy.

[born_rolla]

that motor is SEX!!!!!!!!!!!!!!!!!!11111111111one

[Dish]

Car looks pretty sweet with the longchamps, needs to be dumped though.

But holy crap, that engine is awesome. How much has the build cost you if you don't mind me asking? Also any idea on what power you'll be looking at?
I'll probably be looking at doing the same type of build, but going n/a with quad throttles and bigger cams.

[ae86dave]

godamn it am i the only person without a pair of longchamps. hot 86 dude1!!!!!!11!!!!111

[klusio]

godamn it am i the only person without a pair of longchamps. hot 86 dude1!!!!!!11!!!!111[/b]

could be http://www.ae86drivingclub.com.au/forums/emoticons/laugh.gif they are a must have. but does everyone have the centre caps I do http://www.ae86drivingclub.com.au/forums/emoticons/tongue.gif

Im getting the car up and running at the moment, I'll look towards making it stop and handle better once its alive.

[klusio]

I havent been able to get hold of the in between photos yet but I'll post them up soon hopefully.

Mean while here is some photos of the engine in it new home.

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/101536.jpg

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/101537.jpg

The gear box slid in nicely. I borrowed a template from Aaron to work off and made up a cross member to suit, still have to wire up the reverse sensor.

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/101538.jpg

I mounted my stealth intercooler, a light spray of mat black did the trick. The core size is 280x300x76 with 3" inlet/outlet not to small not to big just right.

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/101539.jpg

Cant see a thing with the bumper fitted

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/101540.jpg

[klusio]

Next up was finding an easily accessed place to hide away the LT10s, seems to sit nicely behind the glove box I may have to cut a small section out to allow it close. The loom still needs to be wired up.

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/101542.jpg

Azza came round and started on the exhaust system for the car.

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/101543.jpg

The exhaust is 3"mandrel bent mild steel, a seperator and screamer pipe has been fitted off the turbo which rejoins the exhaust further down, followed by a single high flow straight through muffler and satin stainless steel 3" tip.

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/101544.jpg

Slight improvement in flow qualities was made from the standard exhaust system....

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/101545.jpg

Up n over the diff, there is a flange located here and at the fire wall of the engine bay so that the exhaust can easily be removed.

http://www.ae86drivingclub.com.au/dcimages/1/7/8/537010.jpg

this is currently where Im at I'll keep you all posted on developments.

[EMD-KE70]

farout! nice work man.
very clean conversion, jealous!

[ae864age]

Nice work, thats coming together fast, cant wait to see this out and about, it should be fast http://www.ae86drivingclub.com.au/forums/emoticons/smile.gif , what suspension mods have you done or are going to do, we will have to go for a drive when its going and test its touge abilitys http://www.ae86drivingclub.com.au/forums/emoticons/biggrin.gif .

Ashley

[FilthinRich]

cant wait to see more pics bud!! car looks awesome!! very eager to see conversion pics!!

[ae86 drifter]

very hot champ.keep the pics coming

[KE70Drifter]

Kerien wants my rear suspension dont you http://www.ae86drivingclub.com.au/forums/emoticons/tongue.gif Very tidy zooorst, pity i didnt finish my car would have loooked nice with the quality work aaron does.

iain

[MountainRunner]

damnn coming along very nice http://www.ae86drivingclub.com.au/forums/emoticons/2thumbs.gif

[omy]

Keep us posted on the power output http://www.ae86drivingclub.com.au/forums/emoticons/biggrin.gif

[Medicine_Man]

Coming along nicely, Post more pictures http://www.ae86drivingclub.com.au/forums/emoticons/2thumbs.gif

[grandmasterb]

Looks like its coming along pretty well.

Look forward to seeing it in the flesh http://www.ae86drivingclub.com.au/forums/emoticons/2thumbs.gif

[klusio]

I fitted a set of KYB rear shocks and AJPS springs today, and has made a world of difference.
Still need to sort out the front shocks and springs, KBY excel G short strokes and AJPS 8kg springs are looking good.

One small problem is that the exhaust is now able to fowl the diff housing, shouldnt take long to fix.

I also finished the exhaust mounts and painted exhaust system wont last long till it burns off but the thought is there lol.

Before:
http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/102173.jpg

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/102174.jpg

After:
http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/102175.jpg

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/102176.jpg

Nice shiney black exhauast, brake drums and muffler with stainless steel tip in a satin finish:
http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/102177.jpg

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/102178.jpg

[klusio]

We have since fixed the exhaust clearance problem, I'll update the above pictures when I get the chance.

Started clearing up some of the wiring in the engine bay tonight just about ready to get stuck in to it with some solder and heat shrink.

Also picked up the bends for the intercooler plumbing.
Im using mildsteel 2" from the turbo to the cooler and 2.5" piping from the cooler to the throttle body.

I'll keep you all posted on my developments.

[dori_86]

looking good, i always like reading build ups!

[klusio]

dori 86: yep so do I thats why I thought I'd post it up


Im after a second hand set of 8kg front springs prefer AJPS, to much up with the rear.

Trying to keep costs down.

[Dori_Dori]

sorrry to sound lik a newbie but did u spray
that urself or got it professionally done


Cheers

[klusio]

I sprayed the exhaust and brake drums in pressure pack gloss black. Found the cans laying around under the house.

It will most likely burn off but doesnt bother me lol.

[bahnugget]

haha that paint on ur exaust is going to smoke... alot... for ages. haha

[v-tec]

thats very hott!! got any full pics of the car now that its been lowered? should look sex with the xr4's!!!

hehe... yea, that exhaust will make some nice smoke. my extractors were painted gloss black, and when we started up it all burnt up and made this horrible smell

btw, that engine looks awesome

[DRFT - 86]

my zorst was painted black when done about 7 weeks ago............ done atleast 3-4ooo kms since and all paint is still there and havent had any problems with it burning/smoking ect

[klusio]

time will tell, smoking joes or not its all good I dont have to drive behind me lol

P.S. cut some holes for the cooler piping tonight, I'll get round to pics when I remember the camera.

[bahnugget]

my zorst was painted black when done about 7 weeks ago............ done atleast 3-4ooo kms since and all paint is still there and havent had any problems with it burning/smoking ect[/b]

probably temp proof paint?

[klusio]

Finally remembered to take some photos.

heres the new suspenion fitted, front of the car is on stands atm.

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/102787.jpg

The muffler which now sits alot tighter after fixing clearance problem with the exhaust.

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/102788.jpg


My turbo dump with screemer pipe which joins back into the exhaust.
<very tidy work done by Aaron>

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/102789.jpg

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/102790.jpg


Turbo dump flange and splitter <tilt head to side for the complete viewing experience>

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/102791.jpg


And finally the holes for the intercooler piping

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/102792.jpg

Im currently wiring up the microtech Im using LT10s

[aaaaah]

That dump is sexy. Looks like things are coming along nicely http://www.ae86drivingclub.com.au/forums/emoticons/smile.gif

[DRFT - 86]

<{POST_SNAPBACK}> (index.php?act=findpost&pid=222321)

my zorst was painted black when done about 7 weeks ago............ done atleast 3-4ooo kms since and all paint is still there and havent had any problems with it burning/smoking ect[/b]

probably temp proof paint?
[/b]


yeh of course, you wouldnt waste your time painting with anything else,

[KE70Drifter]

Awesome pics, cant wait to see more of the car http://www.ae86drivingclub.com.au/forums/emoticons/tongue.gif

[klusio]

Thank mate, same here have looked at it since saturday arvo...
bord at work again Iain? lol

[djscheppy]

this is so hot!!! giving me lots of ideas

keep up the hachi love

[Joel-AE86]

Daymn...that looks wickeD!

Nice work on all the welding and fabrication! Looks very nice.

I'm keen to see what kinda power figures you'll make with this setup. I too am going to be running the exact same turbo. The manifold will look very much the same as your's too!

[KE70Drifter]

No im always hard at work http://www.ae86drivingclub.com.au/forums/emoticons/tongue.gif

I might pop in on the weekend for a squiz if your going to be down there.

Iain

[verm69]

looks hawt man... keep it up http://www.ae86drivingclub.com.au/forums/emoticons/smile.gif

[klusio]

Thanks for the positive comments everyone!

Should have the intercooler piping in the car soon.

Im going to buy a lift pump for the surge tank tomorrow, then I'll be able to start setting up my fuel system.

Im using a carby filter for the lift pump, A high flow low pressure lift pump, Ally sure tank, bosch 910 external fuel pump followed by a EFI fuel filter. I'll get some more photos up when its all installed.

Heres the surge tank Im using.
http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/103107.jpg

KE70Drifter: I'll be about on the weekend give me a call or msg might head out to the track for a bit as well big weekend on out there Aussie cars are racing.

[klusio]

I have taken new photos of the latest developments, intie cooley piping and a few brackets and what not.

Heading out now for a bit of drunking action, I'll get the pics up in the next couple of days.

I'll have drink for you all bottoms up!

[klusio]

Alrighty then Ive been pottering about the last couple of days and nights, Aaron and I got the cooler piping worked out then I carried on and got it plumbed up pretty tight fit, hope I dont need to pull it appart any time soon.

Friday night was pretty cruisey talking cars,eating pizza <thanks Iain> and playing with the soldering iron with a bit of heat shrink we got a fare bit done just a matter of wiring up the fuel pumps and the coil packs now. Dont know why but the microtech showed an error.... http://www.ae86drivingclub.com.au/forums/emoticons/rolleyes.gif could have beenthe fact it couldnt find some sensors...

Ive just ordered a set of KYB short stroke shocks and 8kg springs to match up the front of the car with the 6kg spring and KYB shocks in the rear. Should be nice and firm who knows the car might handle better....
<AJPS are the people to talk to>


Bit of a mess, didnt take to long to tidy up.
http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/103735.jpg

Cleaner now just need to tie down the wiring.
http://www.ae86drivingclub.com.au/dcimages/1/7/8/11386.jpg

My ebay special plumb back BOV
http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/103737.jpg

This is the little bracket that I made up to support the intercooler and top radiator support.
Just a matter of bending the little tab on the bonnet catch.
http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/103738.jpg

I found some flat bar and bent up 2 supports for the bottom of the intercooler and welded them on, the IC now works as front radiator support that I had to do away with.
http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/103739.jpg

Cooler fitted with the new piping made from 2" and 2.5" mild steel. And some ebay special silicon and clamps.
http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/103740.jpg

Thanks to dane I can now secure my bonnet support thingy my plastic clip broke.
http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/103741.jpg

Here are the main components of my fuel system, I bought a facet pump to lift the fuel to the surge tank its a high flow (132lts per hour) low pressure (4-7 psi) pump should do the job. I havent bought my fuel lines and hose claps as yet.
http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/103742.jpg

The bosch 910 pump came with a banjo type fitting, making it a little re-strickted so I ventured into petra-jet
and got a bling bling barbed fitting worth about $7.

while I was there they explained that the banjo part contained a valve which helps to hold pressure in the fuel line. Without this it was going to take longer for the pump to prime the lines, so I got a 1 way valve that would help retain some pressure, pretty expensive at $40.
http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/103743.jpg

My pile of wheels and tyres, just some that have collected, I have a few more stashed away for a skid day.
A must for any hachi fan. http://www.ae86drivingclub.com.au/forums/emoticons/2thumbs.gif
http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/103745.jpg

[two40]

looks like you're having fun http://www.ae86drivingclub.com.au/forums/emoticons/biggrin.gif keep it up man

[JoshKE]

Looks to me like the tyres in that last photo are already scared!!!

[KE70Drifter]

Looking nice with wiring done kerien http://www.ae86drivingclub.com.au/forums/emoticons/tongue.gif how long that take after you refueled on pizza?

[Jeremy]

Cat converter? http://www.ae86drivingclub.com.au/dcimages/7/5/4/536981.jpg

[klusio]

sorry no comprahenda lol

Im not using one. Luckily for me and several others in tassie our transport authorities are a little light on so we tend to get away with a fare bit.

Think it may be the only state where you can have 400 chev in a 70's capri with rego on road, and other bogan inventions...

**UPDATE** details added to photos

[Jusdrifn 86]

good luck with the project, love the wheels, and the engine build up

[GTVAE86]

This cars gonna be a machine. Nice work.

[klusio]

No news isnt always good news so heres what Ive been up to.

I went into Enzed to talk turkey about a T piece and a braided line for the oil line to the turbo.

Ive ordered a 500mm 3/8 stainless steel teflon coated braided line with a banjo fitting, male & female couplings, male and female brass T piece. Pick it up tuesday only charged me $85!!! Bargin http://www.ae86drivingclub.com.au/forums/emoticons/2thumbs.gif

I then went down the road to Purple Pig for 5/8 silicon hose, gave me a 600mm lenght for $17 <normally $10 per 100mm!!!> Dunno what I was doing but I was going off should have gone and bought a tattslotto ticket! http://www.ae86drivingclub.com.au/forums/emoticons/laugh.gif

Last week a fellow AE86 driving forum member ask me to make a rear brace for him, so I set to work and made up 3.

Ive got one left with out a home, if anyone is intrested let me know http://www.ae86drivingclub.com.au/forums/emoticons/smile.gif

Test fitting
http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/104484.jpg

Mounting points
http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/104485.jpg

Final painted product
http://i27.photobucket.com/albums/c162/klusio/AE86/Rearstrutbrace.jpg

I Got my new front suspension 8Kg springs KYB excel short strokes, should have it fitted in the next day or 2
Thanks to www.AJPS.com.au

Slowly getting there with the car shouldnt be too far away now http://www.ae86drivingclub.com.au/forums/emoticons/biggrin.gif

[Dr. Ifta]

gunna be awsome man, thanks for the read i was hooked cant wait for some more news!!!11!

[Dxaqta]

can u make those bar things with harness mounts

[klusio]

Managed to get one strut in with the new gear today, then got distracted and went to a motor show. http://www.ae86drivingclub.com.au/forums/emoticons/tongue.gif

As raw as they get an F40 at the car show AWSOME piece of motoring history!
http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/104613.jpg

New KYB shockies and AJPS Spring fitted, still yet to do the passengers side
http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/104614.jpg

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/104615.jpg



Dxaqta: can u make those bar things with harness mounts[/b]

Could do but I would also run mounting points to the floor using the child re-straighnt points to bolt to.

A friend of mine has his harnesses teathered around the cross brace on the cage in his car.

Or you could run the harness over the brace and use the child restraighnt bolt holes.

Think this would be better than welding mounts to the bar, stronger anyway.
Those are options I was thinking of using. http://www.ae86drivingclub.com.au/forums/emoticons/2thumbs.gif

I could make some more braces if there is some intrest PM me if so.

[you lose!]

Looking really good, you're right into it. (I've bought from AJPS before too with good results.)

Are you converting the struts to coilovers?

Who are you using for engineering etc? I am yet to investigate this, have a 1GGTE *etc* http://www.ae86drivingclub.com.au/forums/emoticons/wink.gif waiting to go into my RA65...

[klusio]

Stefan: I was going to go to fogaty automotive in hobart, Ive spoken with them there before and seem pretty good.

Progress has been slow over the past couple of weeks.

Ive installed my boost guage using the air vent in the dash surround will post up a pic later.

The oil feed and drain for the turbo have been fitted. The fuel system has been started.

Just a photo of the old front suspension with a spring compressor fitted.
http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/106667.jpg

The front strut installed with old suspension, now has 8kg springs and KYB shocks.
http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/106668.jpg

Ally surge tank and bosch 910 fuel pump, with 8mm efi line 400psi resistant <not finished>
http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/106669.jpg

3/8 Braided stainless steel line with teflon coating oil feed, 5/8 silicon hose gravity oil drain.
http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/106670.jpg

Brass T piece fitted to allow the use of the oil pressure sensor with the oil feed line.
I used locktight high temp teflon thread sealant, just a bit of security. <white stuff>
http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/106671.jpg

The factory oil return into the sump was a banjo type and was going to restrick flow, it was replaced with a barbed fitting.
http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/106672.jpg

The car was looking a little bare and I needed some time to waste so I fitted some stickers.
Thanks to shamrock stickers and AJPS. All about street credit or an extra 50kw bowl of rice yo! lol
http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/106673.jpg

I bought a steering wheel black seude with satin silver centre 350mm diameter with 90mm dish.
Should add a nice feel to a sunday skid at the track http://www.ae86drivingclub.com.au/forums/emoticons/smile.gif
http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/106675.jpg

More to come soon hopefully http://www.ae86drivingclub.com.au/forums/emoticons/2thumbs.gif

[Teddy]

lovin this car !

looks hot !

[klusio]

I'll be heading up north when its done to launnie for a rolla club meet that they hold each month, I'll give the northen guys a heads up so we can meet up and talk turkey.

[mstrazn]

very nice man.. you and AZZA are doing a great job

[DRFT - 86]

This is a lovely beast dude....
where you pick that stez wheel up from and how much...?

[klusio]

Thanks guys

I got the steering wheel off ebay $120 delivered fixed price comes in a few different colours I'll try get a link up for you to check out.

I have some progress to post up soonish when I get a chance.

[roadsailing]

heres a link, i saw a guy with one of these at the last wonton track day, now i want one

http://cgi.ebay.com.au/NEW-ELEVO-90mm-Dish...1QQcmdZViewItem (http://cgi.ebay.com.au/NEW-ELEVO-90mm-Dish-350mm-Steering-Wheel-5-Colors_W0QQitemZ8075387928QQihZ019QQcategoryZ30861 QQssPageNameZWDVWQQrdZ1QQcmdZViewItem)

how sturdy is it? i didnt spend enough time trying to break his, hahah

[klusio]

huh beat me to it lol

http://cgi.ebay.com.au/NEW-ELEVO-90mm-Dish...1QQcmdZViewItem (http://cgi.ebay.com.au/NEW-ELEVO-90mm-Dish-350mm-Steering-Wheel-5-Colors_W0QQitemZ8075387928QQcategoryZ30861QQrdZ1QQ cmdZViewItem)

seems to be fine, havent driven with it yet.

[klusio]

Alrighty

fuel system is in, just need to wire up the pumps http://www.ae86drivingclub.com.au/forums/emoticons/biggrin.gif <thanks to dane the spanner man>

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/107811.jpg

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/107812.jpg

I got hold of an extended SASS boss kit <thanks steve from autobarn> and installed my new steering wheel.
should keep my hands clear of bashing them on the indicators when working the wheel.

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/107813.jpg

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/107814.jpg

I removed the dash surround and took out the air vent, using a round back file I enlarged the hole and the boost guage slid in nice and snug.

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/107815.jpg

Getting close now I have to wire up and mount the coil packs yet, Im waiting on a new twin core radiator to keep things cool hopefully it turns up soon.

[DRFT - 86]

cool.... yeh I had the feeling it was from ebay....

[Stuck]

Ebay is the best. ;D

Thats why i dont shop anywhere else.

[.wolfwood]

shit you get stuff done quick, i wish i had the skills do do everything you have done, then maybe my car would be closer to been finished, wd dude

[DRFT - 86]

Ebay is the best. ;D

Thats why i dont shop anywhere else.[/b]

damn straight it is............ (most of the time)
Ive bought a heap of shit off ebay for my ride as well --------- including my steering wheel also... which Im very happy with..... same dude as in the link also but he dosnt sell the one I got anymore... hehe

[klusio]

shit you get stuff done quick, i wish i had the skills do do everything you have done, then maybe my car would be closer to been finished, wd dude[/b]

Its just a matter of getting hands on experience, I spent alot of time on the toyota forums toymods, twincam.org etc. just reading and seeing what others had done.

I then just took to seeing how things worked, messed around swaping some old K series motors around and then moved up to the 4a stuff, I have a few friends who are pretty mechanically minded so I lend them a hand and learn from them.

just get in there and give it a ago, pull it appart put it back together, Ive pulled down every car Ive owned except fot the celsior <way to space age> great way of learning about your car.

[Wally]

fuck me, just read the log.

Fkn nicely done. cant wait to see it all finished!!

top work mate.

[klusio]

Today I went out and bought some bits and pieces for the water piping to the turbo.

This is a bit of a pain because all the water pipes run down the intake side of the motor, I have to get the water from one side of the motor to the other. http://www.ae86drivingclub.com.au/forums/emoticons/rolleyes.gif

So this is what I have come up with, Im going to keep it all neat and tidy by running the lines under the motor along the front of the engine cross memeber.

I went into tradelink and bought a length of heat treated copper piping that is nice and flexable and canbe easily bent by hand. I also bought some heater hose to suit.

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/107996.jpg

Next I got a trusty pizza box <left over from previous night missions> and made a stensil of the crossmember to base the shape of the piping on.

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/107997.jpg

Then I made up a jig <very basic one at that> to bend the pipe to the required shape.
I placed the cardboard on a piece of wood and used screws to hold the pipe at the correct bend points.

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/107998.jpg

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/107999.jpg

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/108000.jpg

Lovely job!!! http://www.ae86drivingclub.com.au/forums/emoticons/2thumbs.gif

Amazing what you can do with the crap laying around lol, I recommend using a wider bend point to aviod pinching the pipe, I gave each bend a tap with the hammer to take out the high spot and press out the pinch.

The water lines are connected to the turbo by banjo fittings, its a tight fit and the orignal pipes wont work correctly because the front housing of the turbo has been rotated. I'll have to make up some custom banjo fittings, should be able to use the left over copper pipe and siver solder or bronze them into the banjo ends.

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/108002.jpg

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/108003.jpg

Heres a few random pics I took

The bonnet is the only part of the car has faded, the rest of the paint is spot on! Strange, I went to Ardans in moonah and had a litre of factory colour mixed, and grabbed a litre of clear while I was there.
Just a matter of finding the time to prep and spray it.

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/108004.jpg

This is my little friend the green tree frog from the macca's rain forest plush toy collection, he lives in my ash tray and takes pride in looking after my random little clips, bolts and screws, he loves long drives on the country twisties, days at the track and big tail out skids. http://www.ae86drivingclub.com.au/forums/emoticons/tongue.gif

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/108006.jpg

Thats all folks http://www.ae86drivingclub.com.au/forums/emoticons/2thumbs.gif
<for now any how>

[Andrew]

Hehe, frog looks hilarious.

The whole project looks like a lot of fun, I'm impressed.

[KE70Drifter]

Awesome, really coming along kerien http://www.ae86drivingclub.com.au/forums/emoticons/ohmy.gif love the nice ideas you have http://www.ae86drivingclub.com.au/forums/emoticons/smile.gif

Good to see you put dominos boxes to good use http://www.ae86drivingclub.com.au/forums/emoticons/tongue.gif

[Bustin_86]

madshit man, wish i had your stamina lol....

Need to go and work on my 86 hahahaha!

[DRFT - 86]

I bet the frog loves it............... lol

[Robo86]

looks good man

[klusio]

Ive had a few people intrested in the extended SAAS boss kit, heres some details:

Purchased from: Autobarn <Glenorchy>

Part number: BK138XXL

Length: 85mm

[47une]

Price?

[klusio]

not sure what I paid, it was mates rates too dont know what retail price is.

Think I paid about $78? stabb in the dark...

[azcustom]

Nice work champ! hope we can fire it up on one of these cold Hobart nights very soon! Massive thread too b the way!
Cheer, Az

[klusio]

Hey all!

Finally got access to a computer!

The car is running had a few little dramas but they are pretty much sorted!!

Will have to get some pics up and video footage

will be going to get tuned very soon.

hopefully I get my computer working and keep you all up to date.

Cheers Kieran <Im very excited eheheheh! http://www.ae86drivingclub.com.au/forums/emoticons/biggrin.gif http://www.ae86drivingclub.com.au/forums/emoticons/2thumbs.gif >

[KE70Drifter]

Awesome to hear http://www.ae86drivingclub.com.au/forums/emoticons/tongue.gif

Ill have a look at your pc if you want one night http://www.ae86drivingclub.com.au/forums/emoticons/tongue.gif

Cant wait to see sleeper spec AE86 tearing about http://www.ae86drivingclub.com.au/forums/emoticons/tongue.gif

Iain

[klusio]

Im back!!!

will have an update with pics etc this week fingers crossed.

might even put up a video or something coolio!

cuts a nice skid.

peace out

[20vtouge86]

Where's the pics n vid Kieran?

[JDMJNKY]

tHIS TURBO SETUP LOOKS AND SOUNDS EXACTLY THA SAME AS MINE HAHA I MADE 169.5RWKW LET US KNOW WHAT U MAKE

[klusio]

Ive made genuine 125kw at the wheels, and its been back in for a retune I recon its making 130kw now but alot smoother.

would be great to get full details on yours orangechargd86 see whats leeting mine down prob boost control.

[verm69]

dude... well done on the build up... this must be the nicest car ever... post some new pics up if you have some...

too bad 1) your selling it, and 2) i don't have a lazy 13k laying about http://www.ae86drivingclub.com.au/forums/emoticons/tongue.gif

[Antdragonist]

yeh i rate ths car highly, sucks your selling it
reckon you may regret it....

[Delazy]

lol......i seriously doubt he'll regret it!! hehe!!

fucking porn i tell ya!! http://www.ae86drivingclub.com.au/forums/emoticons/wub.gif http://www.ae86drivingclub.com.au/forums/emoticons/ph34r.gif

[klusio]

Well I didnt sell the car and I bought a JZX100 Chaser manual single turbo VVTI 1JZGTE.

I took the little 86 out and cut some skids in the local difting events. :lol: :P

I'll try get some more pics up soon!

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/156362.jpg

[klusio]

Here is a video of me drifting at baskerville raceway, Im in the second run againts the "police" laurel featured in Drift Battle Magazine and also again later against mark AKA 3sGTE_AE86 on this forum in his yellow 3tg N/A ke70.

56K warning.... Clicky Clicky Skid Video Inside (http://www.youtube.com/watch?v=cEDldNyONfE)

[klusio]

Alrighty here are some more photos from the drifting :crazy:

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/156381.jpg

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/156382.jpg

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/156383.jpg

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/156384.jpg

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/156385.jpg

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/156386.jpg

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/156387.jpg

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/156388.jpg

[samoo]

got angle :D .... love the dirt turbo pic

[Brendo]

sweet vid and pics kieren, hachi love

[rick q]

this thing gets so sideways its like a crab lol love it !!!!

[cogtag]

Awesome man

Go the flanny

[klusio]

Thanks guys.

Yeah since the build Ive fitter power steering arms and 5or6mm rack spacers (cant remember width)
Notlec adjustable camber tops and white line adjustable sway bars front and rear, the sway bars are awesome and have totally transformed the car 100% by far the best suspension investment!

[harrygat69]

ahem..... and i did the wheel aligment :P

[resol]

Cooler fitted with the new piping made from 2" and 2.5" mild steel. And some ebay special silicon and clamps.
http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/103740.jpg[/b]

may i ask why you went with larger intake piping vs smaller turbo piping on the IC? wouldn't the other way round be more beneficial. in terms of less pressure drop. i.e hot gas takes up more space (bigger piping), cold air takes up less space (smaller piping).

other wise great build up!

[klusio]

I just sized match each side basically and it has great throttle responce.

Its getting a larger cooler and retune soonish, followed by larger turbo and many other things I just love developing and actually driving the car so much fun!

[lewa]

saw this thing today, and had abit of a chat to you about it!

i love it, easily one of the nicest and well modified in the state! and you clearly give her a spanking!

cant wait to see the other things happen that you were talking about!

[klusio]

Hey all havent touched this thread in ages! but here I am with dreams to forfill!
Made my new years resloution, the car is getting a new lease of life this year woooo!

I plan to fix my nasty drift damage

FRP hatch

Respray and kit thinking Aurion gold maybe a shade darker or with black peal Gahrrrr!

full interior strip with CAMS approved roll cage maybe new fixed back seats

Hilux diff might go discs with hydro hand brake

Coilovers for the front with larger brakes

Intercooler 600x300 stainless pipe work

Oil cooler

New exhaust system

Retune

Just an idea of what I plan to do, still alot of projects to finish on the side but 2008 looks to be a promising year!

[KYLE K YO]

so nice
im so jealous
great looking block
and cams

[klusio]

Hahah I'm back again this time Ive actually started on my last post!

First off to get you all up to speed on the past un-chartered months.

I drove the car at a few drift practice days and events:

http://www.youtube.com/watch?v=gjUfHLn3_PE

http://www.youtube.com/watch?v=4NEGEuqw28s

http://www.youtube.com/watch?v=bwgfd0nGmU4

My AE86 tandom bit of fun
http://www.youtube.com/watch?v=PrnLaec9nsU


I clipped a guard rail late 2007:

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/175878.jpg

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/175879.jpg

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/175880.jpg

I hit a pole not long after this on the same side in the same spot... broke a wheel, bent an axle yay..
Have to find a photo of the damage and put it up soon! WAS NASTY AS!

Here are the repairs, BIG WASSSUP to Jonho for taking me on board and will be finishing the body work ready for new paint.
86 went in to the shop at 9am, At 3pm it looked like this and ready for bog work:

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/175881.jpg

http://www.ae86drivingclub.com.au/dcimages/1/7/8/11388.jpg

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/175883.jpg

http://www.ae86drivingclub.com.au/dcimages/1/7/8/11389.jpg

more to come ...

[MountainRunner]

can't even tell! great job fixing it :D

[chaRwie]

how much did that cost, i pretty much have the same damage....mates rates??

[klusio]

Ive decided to go all out on the car and pretty much finish it, hard to say when something is finished I just don't want to stop lol.

Started stripping all the excess parts that I won't be using in my build and have been selling them off as some people may have seen.

New Build Plan</span>
Item types & brands mostly yet to be selected

Engine - 4AGTE
Microtec LT10-s
AE92 Small port head (purchased yet to be rebuilt)
1mm over size valves
Heavier valve springs
Ported and port matched manifolds
Adjustable cam gears
264 duration cams 8mm lift bigger?
T3 quad throttle - 16v adaptor plate (purchased)
ST 20v quad throttles (purchased)
Metal head gasket
AE92 4AGZE stock bottom end (re-using)
Independent Coils 2j or late corolla
Azcustom 2lt catch can cams approved (fabricated)

NEW CT26 single entry steel wheel (purchased now FORSALE)
HKS 2510
Steam pipe exhaust manifold
Custom dump pipe & 3" mild steel zorst single hotdog, stainless tip
Custom plenum chamber suit quad throttles
Custom 2.5" stainless intercooler piping (material purchased)
600x350x76mm intercooler 2.5" inlet/outlet (purchased)
Twin core aluminium radiator (purchased)
Twin 10" thermo fans
Oil cooler & filter relocation kit
K&N POD

Suspension
Front strut brace (purchased)
Fulcrum bush set
Front coilover sleeve, 8kg spring, Bilstien shocks (coilover kit purchased)
Rear coil over? 6kg spring, Bilstien shocks
Noltec adjustable camber tops (purchased)
AJPS 40mm RCA
Power steer knuckles (purchased)
Azcustom Castor rods (purchased/fabriacted)
White line adjustable sway bars front/rear (purchased)
Adjustable 4 link rear trailing arms
White line adjustable panhard rod (purchased)

Drivetrain
Lightened fly wheel
Exedy 4 paddle button clutch (purchased)
Dellows 4A-W5* bell housing modified (purchased)
Supra W58 gear box (purchased)
Short shift kit
Custom single piece tailshaft
Hilux diff early model (narrowest) (purchased)
4.1 final drive (purchased)
Mini spool maybe torsen LSD
Axels re-drilled to 4 stud

Braking
Braided hoses
Front- unsure at this point
Rear – front rotors and callipers from VS commonwhore
D2 hydraulic hand brake (purchased)
Independent hand brake system and callipers

Cockpit
OBX daytona fixed back seats (purchased FORSALE)
Custom low mount fixed rails (fabricated)
3" four point harnesses & rings
Dished leather sports steering wheel (purchased)
Autotecnica extended boss kit (purchased)
Greddy white nylon shift knob (purchased)
1kg fire extinguisher & metal bracket (purchased)
Aluminium inner cabin skins and door cards
Custom swirl pot and fuel pump set up in tyre well
CAMS approved weld in cage (material purchased)

Exterior
Paint colour gold or charcoal
Kouki head lights and parkers
Fog lights -clear
Dmax or Origin kit
Origin +25mm front fenders (purchased)
TRD style ducktail (purchased)
Smoked crystal tail lights <span style="color:#0000FF">(purchased)
Lexen or Perspex rear quater and hatch windows
Stainless twin 2.25" tips
Watanbe R type 15x9 neg 13

Just a general some up of my overall plans parts will be changed and added as I go, so keep an eye out here for changes.

[klusio]

<div class='quotetop'>QUOTE (haydenzz @ Aug 27 2008, 08:52 PM) <{POST_SNAPBACK}> (index.php?act=findpost&pid=580644)</div>
how much did that cost, i pretty much have the same damage....mates rates??[/b]

It was a fair bit more extensive damage than in first photo.
To repair the first dent I was quoted between $900-$1300 by body works.

I'm hoping to have my chassi straighten, the above repair, rear guards, small rust repairs and pannel work done ready for paint for about $1500
A friend of mine has just gone out on his own as a pannel better and will be using my car for promtion of what he can do.

Hope this helps a bit :2thumbs:

[Jonny Rochester]

That's a nice list. The only thing is, delazys list is longer. lol

I'm not so keen on your colour choice. Its a good idea to keep that secret anyway.

[klusio]

haha hey jonny

Yeah when your a ricer you tend to buy things you don't need so much (stirs the pot) lol
Its very broad colour discription :) still may change my mind its a while away yet.

Excited about your cage taking shape?

[klusio]

Ive got stuck in and removed the sound deadening and most of the interior.

Did a quick mock fit of my tail lights and duck tail as well

http://www.ae86drivingclub.com.au/dcimages/1/7/8/11390.jpg

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/175967.jpg


My D2 hand brake

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/175968.jpg


My CT26 which is forsale, as new! shoot me a PM if your interested.

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/175969.jpg

[Delazy]

"tassie - home of the australian touge and toughest 86's"

[Delazy]

<div class='quotetop'>QUOTE (klusio @ Aug 29 2008, 06:48 PM) <{POST_SNAPBACK}> (index.php?act=findpost&pid=581284)</div>
haha hey jonny

Yeah when your a ricer you tend to buy things you don't need so much (stirs the pot) lol
Its very broad colour discription :) still may change my mind its a while away yet.

Excited about your cage taking shape?[/b]

get farked :P haha

1% rice which is just little finishing touches, nothing major....

i think ur wish list is longer than mine anyways lol

[slydar]

tas, sif. qld 4 sure.