ae71/ae86 pedal box into ke70 pics

[ae71]

original hole for ae71

http://img149.imageshack.us/img149/817/1000150gh4.jpg (http://imageshack.us)

template i cut out of a old oil container, plastic then painted with flat black to that it coulc be scrashed threw in the inside for cutting

http://img411.imageshack.us/img411/3115/1000152pm0.jpg (http://imageshack.us)

holes drill for the bolts and a series of smaller holes drilled around the mark, still needs to be rounded and smoothed with a round file

http://img119.imageshack.us/img119/8802/1000151ao1.jpg (http://imageshack.us)

template bolted on to ae71, shows where it needs to be cut/drilled etc..

http://www.ae86drivingclub.com.au/dcimages/4/8/4/3/126347.jpg (http://imageshack.us)

further explanation with ke70, only a sight fileing is needed now, have the master handy so you know exactly where more needs taking off, no point fileing like mad if you dont have to...

http://img402.imageshack.us/img402/3748/ke70withholesul3.jpg (http://imageshack.us)

[Gilly]

nice write up. i never thought to use that bolt hole as a reference!! hence the reason mine wasn't as neat.

props to you this will help all the KETO conversionists.

[v-tec]

Man im glad i never had to deal with this stuff
the Ke guys really know what an engine converstion is about

Good stuff man

[AmyC]

Well done man, Better than my half arsed job. Mine caught fire while i was drilling it.

[spilmer]

Good Guide. Nice work with the template.

Just as a suggestion for an even neater result, use a hole saw. I cant recall what size it is 25mm or 32mm perhaps. Some paint on the exposed metal from cutting the hole, would be wise too to ensure it never rusts.

[ae71]

Just as a suggestion for an even neater result, use a hole saw. I cant recall what size it is 25mm or 32mm perhaps. Some paint on the exposed metal from cutting the hole, would be wise too to ensure it never rusts.[/b]

yes it would of been nice but i done have a metal hole saw and i dont know anyone who dose... drill and a file did the job, took a little while but i got there...

if any one needs pics give me a yell, didnt want to put too many up

and thanks for the props, hope it helps someone, if someone needs the template i made (not everyone has a ae71 handy) give me a yell and i can sent it... or you can just make one http://www.ae86drivingclub.com.au/forums/emoticons/tongue.gif

[ke70dave]

ohh man thanks heaps, i was hoping you would throw something up in here after seeing those pics in your members ride thread http://www.ae86drivingclub.com.au/forums/emoticons/2thumbs.gif

[ae71]

Nice write up man, now u done it i wont lol, i had all the pics ready lol
Me n brendo used a whole saw but didnt have a ae71 to use as a template lol[/b]

yeah im sending the template to the a bloke...

as i said if i had a hole saw i would of used one... but the same can be applyed with the saw...

if other people want a use of the template just give me a PM and you can use it next http://www.ae86drivingclub.com.au/forums/emoticons/tongue.gif as i said some people dont have a ae71 to make one from.. but you could probaly make one from the pedal box just as easy, but you wouldnt have the bolt as a referance...

[Brendo]

yeah we used a holesaw and it smoked heaps, didnt catch fire like GZE KE70's lol

good write up az

[ae71]

yeah you can do it either way, just depends on what you have on hand..

[ke70dave]

just a note for all you hole-saw uses, make sure you use this stuff called "tapmaster", its a cutting oil of somekind, use it when you make threads with taps. its basically a lubricant and also gives a much nicer cut, and cools everything down to avoid the fire business.

used it yesterday when cutting a hole for a mates intercooler, worked a treat.

[AmyC]

yeah we used a holesaw and it smoked heaps, didnt catch fire like GZE KE70's lol

good write up az[/b]
Haha stupid cheap holes saw's. I ended up drilling mine and using a deburring tool thing that fits in a drill to clean it up, Fits nice now and looks clean as. I made my template from aluminum and it used the studs from the brake master to line every thing up.

[starni_boy]

pm'ed about the template... http://www.ae86drivingclub.com.au/forums/emoticons/tongue.gif

[starni_boy]

i never got a pm back....anyone got a template they can photocopy onto paper and send in the mail so i can make my own template??

thanks

[20sil]

I think old mate AE71 has dropped off, he said he sent the template up to me but i never recieved it, i figured out how to do it anyway and it was pretty easy.

[starni_boy]

yeh i thought i would have to it myself. im gunna try and size the picture bigger then crop it so it can fit onto a real car size..

[starni_boy]

made my own template, so if anyone needs it give me a holla!!

[starni_boy]

i drilled mine and fitting it. i think i put the hole in the wrong spot cause now i have to cut my brake pedal bracket to make the clutch bracket fit. is this normal??

[AmyC]

Umm no.

[starni_boy]

isnt really?? oh F**KING HELL!!!!! i have been fukin around with this car all day to get the clutch in and it still doesnt fit....................

[ae71]

sorry guys i my net has been off line for weeks..

i will see if i can put a photo scaned version up so everyone can grab it and print it out...

when i get the net back in action at my house i will.. sorry guys

[Gilly]

isnt really?? oh F**KING HELL!!!!! i have been fukin around with this car all day to get the clutch in and it still doesnt fit....................[/b]

OMG get a pic up of where the hole is, you shouldn't have to mod anything to get it to fit. get a pic up we'll see if there is a solution.

FYI i got my first one wrong http://www.ae86drivingclub.com.au/forums/emoticons/tongue.gif don't stress its salvagable.

[starni_boy]

yeah here is the my pic of the clutch hole. im using ae86 clutch if that makes a difference to the ae71 pedal and bracket. so is it in the wrong position or anything??

http://img267.imageshack.us/img267/8444/img0494hw6.jpg (http://%5bURL=http://imageshack.us)]clutch hole

[ae71]

i actually ment to scale.. so it can be printed and cutout..

[Gilly]

looks like its too far right.

i'm a little confused!?!?!?! so you aren't using the AE71 pedal box/pedal

you are using the 86 one?

how are you using the pedal bracket as i'm certain the 86 pedal bracket can't be used.

how did you come to the decision that where you have drilled the holes is the required location, like what measuring or whatever did you do?

^^ that sounds a bit rude, its not the way it is intended to sound i just can't think of another way to word it http://www.ae86drivingclub.com.au/forums/emoticons/laugh.gif

also what doesn't fit? is it the clutch master or the 86 pedal bracket? if its the pedal bracket that won't fit, its not supposed too http://www.ae86drivingclub.com.au/forums/emoticons/sad.gif 71 pedal box is the only bolt in option

[starni_boy]

ohhh... i used the template that AE71 posted up and upsized it with my works photocopier. so that dickhead in the wreckingyard told me the wrong information. i told him i needed an ae71 clutch bracket and he said that the ae86 would fit fine. what a shithead. now does anyone have a ae71 clutch bracket they want to sell??

[Gilly]

it can be made to fit, but requires some fab work and is definately out of most peoples league.

i personally wouldn't even try to attempt it http://www.ae86drivingclub.com.au/forums/emoticons/laugh.gif

i just put a wanted add up, got no responses this time, worked the time before that though http://www.ae86drivingclub.com.au/forums/emoticons/tongue.gif

i'll keep an eye out

[starni_boy]

thanks for your help gilly.. your a champion. did you want the clutch template?? i can make it up for you if you want it?? does it look alright in the pics for a template?

[Gilly]

yeah it looks a little wrong http://www.ae86drivingclub.com.au/forums/emoticons/laugh.gif

dunno could be the pic but it looks a little too far right. all good anyway, completely for got i'll have the 86 shell here, i 'll just pop the master off and do my own template. thanks for the offer though much appreciated http://www.ae86drivingclub.com.au/forums/emoticons/smile.gif

[starni_boy]

its alright.. i think its a bit high aswell because i had to cut the standard clutch hole thing off. you know on the ke70s how the clutch hole sticks out?? was i meant to cut it off??

[Gilly]

its been a while but i do remember snapping off the bit you are talking about, i think it was for the clutch cable, mines auto so i can't confirm what it was for but yeah i did remove it. yeah its probably fine, like i said its a been a while since i've done one!! doesn't really matter if its not, fit the 71 pedal box up when you find one and suss it out. my first one was out by a bit but its easily fixed. the firewall doesn't really play a part in the mounting it just sits between the master and pedal box. you can always cut a plate like a gasket so to speak to go between the master and firewall to cover any holes etc. it shouldn't be thick enough to interefe with clutch master actuation, if it is its adjustable anyway. i know that last bit sounds a bit tech. you don't need to worry. if your clutch does play up (highly doubtful) if you decide to use the plate to cover holes pm me and i'll sort you out

http://www.ae86drivingclub.com.au/forums/emoticons/tongue.gif

[ae71]

its alright.. i think its a bit high aswell because i had to cut the standard clutch hole thing off. you know on the ke70s how the clutch hole sticks out?? was i meant to cut it off??[/b]

yeah mate you can do, i didnt mine fit just under it. if you have it dont matter one bit

[ae71]

there we go boys and girls pic of template so everyone can have a copie

when i added the text and what not i printerd out a copie to make sure it hadnt been resized so it should be good to print and use. make sure you save it first tho. hope some people get some use out of it, for others it maybe too late..

http://img256.imageshack.us/img256/2452/clutchmastertemplateke7eg5.jpg (http://imageshack.us)

[tetsujin]

Im doing this at the moment.

I removed the steering rack and the old ke70 pedal box last nite. (easy job)

And have made a templated from a AE86 shell.

I am going to use this idea of yours as its a very neat way to make the hole like.

Hopefully it will all work!!

[Gilly]

i had to open my pic in paint for it to print actual size. i don't know if everyones pc will have to do that but if yours keeps printing out to fit the whole page do it in paint.

thanks AE71 you've saved me some fkning around http://www.ae86drivingclub.com.au/forums/emoticons/laugh.gif

[ae71]

not a problem fella's, if i helped on person i would be happy but 2 thats a bonus..