sway the 20v ae71

[dbr11k]

gday im new on here but not new to the rolla scene , ive owned alot of rollas and an ae86 in the past.

apparently i have to introduce my self so .. im dion !

i recently purchased this 20v rolla off ryan (7age ae86) on here and am going to be modding it to my liking in the near future.

shit I've wasted money on so far:

front:
Ae86 ajps coil over sleeve kit
Ebach 8kg springs
Koni shocks
T3 rca's
T3 shortened knuckles
T3 rose jointed tie rods
Ajps lock spacer
superpro rack bushes
new rack ends
T3 rose jointed lca's
T3 rose jointed caster arms
Cusco camber tops
Cusco strut brace

Rear:
F series diff
twin r33 calipers
T3 rose jointed 4link kit
T3 rose jointed panhard
Whiteline 19mm blade adjustable sway bar
6kg ajps springs
ajps adjustable spring perches
Trd blue 8way shocks

body:
flat boot floor
front on rear flares
shaved fuel flap
custom radiator support
seam welded bay and chassis

interior:
stripped interior
sound deadener removed
2 race seats
takata harness
cheap drift wheel
40lt fuel cell

driveline:
Airies pistons
ZE rods
Arp rod bolts
Arp main studs
Arp head studs
Cometic head gasket
Reconditioned cylinder head
Custom GCG built GT28 66 spl roller bearing turbo
38 mm tial waste gate, Screamer pipe
3 inch dump pipe
custom steam pipe manifold
700cc sard injectors
Blacktop ITB's
Custom Hypertune plenum
Custom Hypertune intercooler
Custom Hypertune alloy radiator/oil cooler combo
2 x 10 inch thermo fans, custom sealed shroud
Custom Hypertune header tank/ water distribution setup
Custom Hypertune Rad overflow/Oil catch tank
Grex sandwich block to suit oil cooler
Grex Thermo oil re route block
Steel braid hose & Speed Flow Fittings throughout

Extreme 5 puck ceramic clutch
Extreme 3.9kg flywheel
knight parts bell housing
reconditioned Steel plate W58 gear box
Custom ae71 Gearbox x member
Custome one piece 3 inch tail shaft
Haltech E8 computer
LS1 coils mounted under dash
205kw on 16psi - 220kw on 18psi
Tuned By JEM

[dbr11k]

half the interior out, sound deadening stripped and race seat in, painted the floor satin black, next up is a full cage and rip the heater out.. trying to make this thing light as possible without affecting the structural integrity too much, any ideas??

also welded up a standard centre till i can find an r31 diff.
22005
22006
22007
22008

[dbr11k]

front ae71 flare tack welded onto the rears .. fukd up a bit on them but oh well first attempt ever, and now i can get some mad fitment and more LOW :thumbup:

22089220922209022091

[dbr11k]

22096

[pauliee]

kewll dude, watched that on ebay ages ago,
use to have triple spokes which looked the goods,

think it might have been for sale for like 6 grand at one point as well...

what ecu are you running?

[dbr11k]

thanks man yea it had triples on it at one stage but come with the csx rims on it an i got it for ALOT less than 6 grand haha..

it's just standard silvertop at the moment but eventually will be blacktop/aftermarket ecu and open throttles.. more concerned about my suspension setup than puttin more power into her :)

[dbr11k]

finally got some time to upload some pics for you lot, sold the silver top 20v complete rwd package for very cheap so that i can make room for the new motor ;)

seam welding the entire bay once i get it out of there, did a front on rear flare job, flat floor made up and fuel cell half mounted, got advised to mount it heaps lower to keep the cog down as much as possible, got a t series diff just waiting on 30mm billet axles to show up and the kazz 2way centre to suit, fixed up a fair few rust repairs, welded the fuel filler shut, still have to fix that massive dent in the drivers side sill panel, got quad light front end which to be honest i actually dont like it that much... should have kept the slanty. have to make up a custom radiator support to hold the radiator and intercooler... oops did i say that out aloud :DD

other than that all i have to do is get a one piece tail shaft made to suit the t series and w58 gbox, adjustable rear spring perches, and paint the interior, boot floor and engine bay and then send it off to a mate to get the outside painted, color is also a bit of a surprise :)

oh also waiting on willwood calipers, 288mm slotted rotors and steel braid lines for the front.

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/342999.jpg

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fake takatas i know :embarassed: may as well get some fake brides while im at it hey!

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/343090.jpg

[sundee]

Make sure you put that tie rod on the right side of the steering arm wont you. ;)
What engine might you be using .... Hmm

[Sprinter Freak]

have you got white line sway bars front and rear? if so, do they make heaps of a difference?

[sundee]

Of course it will , just depends on sizes.

[dbr11k]

Do you mean the lock spacer Joel? And yea got it from this bloke on here, should make a bit more power than the 4 age I got at the moment... Just might have to learn how to drive first hahaAnd I only have the adjustable one on the back set up as stiff as it goes, front is standard issue but might get some hard bushes for the drop links

[sundee]

Nah, I mean in the picture of the RCA/ steering arm mounted up, the outer tie rod goes on the bottom of the knuckle

[dbr11k]

Ahh i get ya now, is the tie rod supposed to be as close as possible to the angle of the lower control arm? They are only sitting on at the moment anyways because I need make a spanner to get the strut tops off to swap everything over.. Just gotta get this stinkin silver top out lol

[dbr11k]

What I mean is, the two spacers that come with the tie rods and knuckles, do I just use how ever many I need to match it to the angle of the lca ?

[sundee]

Yep that's right.
So the bearing of the outer tie rod goes under the knuckle , the spacers fit inside the recess.. Largest OD of the spacer fits in the recess and the smaller OD sits on the bearing, you will see how they match up when you fit them together.

Best way to get the strut top off is a rattle gun.
Buy a super cheap one, and hold the shock shaft with a set of multi grips and put a rag between them so you don't damage the shaft. Or a thin piece of rubber.

[dbr11k]

Supercheap!?!? But that will be 20 bucks further away from a new motor haha, thanks for the help I'll give it a go on Friday

[sundee]

Haha it stings sometimes doesn't it ;)

[FoldKing86]

30mm billet axles, skool me more on these items.

[Seventy]

if you dont already have a rattle gun, well worth getting one!!

[sundee]

30mm billet axles, skool me more on these items.

Weir performance make billet 30mm axels for a T diff, it was just available with a full spool.
It's now available with a TRD or KAAZ LSD
They mod the LSD to suit the new larger 30mm axels.
Win win win IMO!

[Delazy]

Only suits jdm t series and last I checked the 30mm was only available for the spool, not the modified LSD. I am buying one at first opportunity :)

[FoldKing86]

Weir performance make billet 30mm axels for a T diff, it was just available with a full spool.
It's now available with a TRD or KAAZ LSD
They mod the LSD to suit the new larger 30mm axels.
Win win win IMO!

I figured as much, i did send them an email asking if they can do the same with early Zenki diff but i didnt get a reply.

So how did you acquire the kit, just email or what.

[dbr11k]

Yea what Joel said, they are through weir performance, I actually meant to say 28mm axles, the full spool kit comes with 30mm axles but the kazz 2way package comes with 28mm, they are supposedly good for over 300hp and need no housing mods to fit..Anyways, minus 3 degrees with sleet falling in an open faced hay shed, Using a hydraulic hoist on the back of an old cruiser me and a mate got the motor out today, he has a broken leg and I've got an infection inside my hand on a tendon lol good form, was going to do the coil over tops till the compressor shit it's self Would upload some pics but I'm on my phone

[dbr11k]

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/538027.jpghttp://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/343219.jpghttp://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/343221.jpg

[s13 james]

good,workwil be pretty sick

[dbr11k]

thanks mate, cant wait to get some time off work and some decent weather so i can seam weld that engine bay and get it painted so the new motor can be dropped in ;)

[dbr11k]

Got some time off work and seam welded my entire engine bay, welding where the rails meet the firewall today, and coilover side of the strut towers as well, not sure if I'm going to go to the extent of welding from fro t to back or not, mostley cbf doing it without a hoist... I would get some pics up but my phones being a bitch

[dbr11k]

All the engine bay welded up, just need to do lower rails, bent up the Bundy tube for my hydro handbrake too, just need fittings and a pipe flaring tool.. than hopefully painting the engine bay next week some time. http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/346291.jpg

[pauliee]

its refreshing to see such progress in such a short time! great stuff man

[dbr11k]

Thanks mate it means a lot especially when I work on average anywhere from 48 to 72 hours a week.. althought the first set of picture when from a perio. Over 12 months, I was in jail for 6 of them lol, just got out out my head where it should be, got a job and started spending my money on the car instead of grog

[dbr11k]

All welded up, de-holed, thin layer of bog for my rough grinding marks, and ready for a coat of primer...... And the compressor is not playing http://www.rollaclub.com/board/public/style_emoticons/default/sad.png





http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/347556.jpg

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[dbr11k]

engine bay in primer, i'll let it harden up and rub it back on thursday if i get another day off, should have a base coat on it thursday as well

also finally made a spanner for the shock shafts and got my cusco camber tops, t3 upper hats, eibach 8kg springs and koni shocks in.. had a play around with the lca's and tops :D

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/351745.jpg

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/351747.jpg

[dbr11k]

Brakes finally showed up, I waited four weeks and then decided I will send them a message, they turned around and said "oh sorry we forget to send them out" so anyways another week and they showed up, gonna laugh if I end up gettin two sets lol


They were a piece of piss to fit, only trouble I ran into was the original caliper bolts were touching the rotors by a pubic hair, nothing the flap disc couldn't fix.. didn't end up painting the engine bay as I've got no money and I need to hire a jet heater..

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/353342.jpg

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[dbr11k]

painted my engine bay today (:

[dbr11k]

really shitty pic of the new colour


http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/362424.jpg

[Seventy]

White with purple glitter? So awesome!!

[s13 james]

comming along great man

[dbr11k]

thanks guys, new motor is here, was going to drop it straight in but i need new engine mounts.

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/364282.jpg

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/364285.jpg

[Seventy]

Holy shit, new engine looks the goods

[dbr11k]

Put my engine bay back together today, and started making up a radiator support for it, I was planning on making a completely custom one but I thought I will just base it off the original one, I welded on some plates each end of it after grinding the bits of I don't need.... And that about as far as I got lol... Going to drill the holes for it tomorrow and weld nuts onto it so that I can remove it when ever need be, and smooth it off etc.. I will have to box it so that its a bit stronger, after all its going to be holding a fair bit of weight

ordered some cusco engine mounts and I have to wait for them to show up so I can drop the motor in and then start mounting the radiator, oil cooler and intercooler.

Then after that I've got to get some power sorted and fuel line's, then start the big girl

Also put the wiring loom, coils and ecu under the dash

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/365834.jpg

[dbr11k]

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/538045.jpg

[dbr11k]

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/538046.jpg

[dbr11k]

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/538047.jpg

[dbr11k]

Sorry about the million posts, either my phone is being spastic or its the 86dc posting system.

[dbr11k]

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/538051.jpg

[Sprinter Freak]

farrrrk, looking tough man! :omg: whats the specs on the motor?

[dbr11k]

I'll put them up on the first page later when I get to a computer , and thanks mate

[dbr11k]

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/538065.jpg

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[s13 james]

looking pretty sweet man

[dbr11k]

Wrx dash roughly cut up ready to be fiberglassed, it's a damn tight squeeze and I would have cut about 250mm of length out of it and about 150mm of depth.. not really sure if I like it that much, but we'll see how it looks when I'm finished..

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/381545.jpg

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/381547.jpg


http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/381549.jpg

Also its a bit off centre because I got reaaal lazy with the cutting&shutting lol

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/381551.jpg

Other than that I haven't really been doing too much to the car, fitted my quad lights back up after making brackets for them, got the motor started up which gave me a bit of motivation, wired up some relays an the start button etc, bit if body work nothing to exciting.. haven't had much work lately so I can't pay for a tail shaft or the Teflon fuel line's... which are fuking expensive by the way!

[dbr11k]

And yes that is vice grips you see being used as battery terminals lol don't bag it, it's the new thing at the moment.

[dbr11k]

got heaps done today. cut a sqaure out of the boot and went back inside to the heater lol

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/384732.jpg

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/384734.jpg

[dbr11k]

farrrrk, looking tough man! :omg: whats the specs on the motor?

Airies pistons
ZE rods
Arp rod bolts
Arp main studs
Arp head studs
Cometic head gasket
Reconditioned cylinder head
Custom GCG built GT28 66 spl roller bearing turbo
38 mm tial waste gate, Screamer pipe
3 inch dump pipe
custom steam pipe manifold
700cc sard injectors
Blacktop ITB's
Custom Hypertune plenum
Custom Hypertune intercooler
Custom Hypertune alloy radiator/oil cooler combo
2 x 10 inch thermo fans, custom sealed shroud
Custom Hypertune header tank/ water distribution setup
Custom Hypertune Rad overflow/Oil catch tank
Grex sandwich block to suit oil cooler
Grex Thermo oil re route block
Steel braid hose & Speed Flow Fittings throughout

Extreme 5 puck ceramic clutch
Extreme 3.9kg flywheel
knight parts bell housing
reconditioned Steel plate W58 gear box
Custom ae71 Gearbox x member
Haltech E8 computer
LS1 coils mounted under dash
205kw on 16psi - 220kw on 18psi
Tuned By JEM

[adds]

quality build mate!! Lovin It!

[dbr11k]

Thanks mate!

I had a massive write up but this dirty scrum bag c**t of a phone f**ing refreshed its self and delted it's self so what ever picture s will do, no one really talks on this forum anyways so I dunno why I bother updating on here lol

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/386237.jpg

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[Rice86]

thats some real skills you got! finish it now!

[Sprinter Freak]

nice man, thing should pull hard! keen to see it out baking some at the track.

[dbr11k]

thanks heaps guys! hopefully this thing will be at wtac

started stripping the car ready for panel and paint, stripped all the factory loom out, got rid of the ignition barrel and stalk, shortened the steering collum, made up a cap and a smaller bearing bearing in the top of it..

so many things to do to the car so i need to get at least one thing finished, paint it is!

[dbr11k]

My wallet is like an onion, everytime I open it I cry.

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/390768.jpg

[Delazy]

Wallet can't be too bad :p they could be earls fittings ;) :p

[dbr11k]

Nope they're genuine Speedflows... And that's only half of what I need lol, getting sundee to get hold of some Speedflow hose for me, and that's another $300+

[Low Style]

quality! keen to see the progression of the build

[dbr11k]

Oh wait I realise what you are saying now, obviously Earls lighten the wallet a bit more than Speedflow? Yea well stick that up your arse these cost enough lol

Thanks mate I'm pretty keen on seeing some too lol

[Delazy]

Oh wait I realise what you are saying now, obviously Earls lighten the wallet a bit more than Speedflow? Yea well stick that up your arse these cost enough

lol! Yeh sorry, writing on an iPhone...only shit stirring, I'll definitely settle for speedflow myself

[dbr11k]

Haha all good, at the moment I'd nearly settle for push on fittings I'm that keen on driving the thing..

Had a few more things show up in the mail this arvo, push ignition button, some toggle switches a banjo fitting for the fuel pump, bulkhead fittings, battery isolator with removable wind up toy key, now I have no excuses to finish off my dash, also got some more rhs to mount the fuel cell..

Just need to get off my arse and brace the -5 degree weather.

[dbr11k]

right into the body work getting ready for primer, seam welding the diff mounts and rails inside the interior etc, I need to get my shocks re built, welded a bit of the inside of my rear flares, then run out of gas, so I stripped the rest of the car and nearly got it all rubbed back ready for primer, I stuffed up my perfectly bog free rear flares when I welded the inside of them (should have had a wet rag handy) so I'm going to have to out a layer over them, as well as a few other small spots, not too worried about the panels being perfect, as long as the paint turns out nice and glossy.. it's not exactly gunna be a show & shine car.

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/392367.jpg... http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/392369.jpg.. http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/392371.jpg.. http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/392373.jpg.. http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/392375.jpg.. http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/392377.jpg.. http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/392379.jpg.. http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/392381.jpg

[dbr11k]

haven't updated in a while, but I haven't really done too much. for 99.9% of the welding done, frame made up for the drop tank, just have to get some gas for the TIG welder and do the surge and cell fittings, got the t-series diff in and got it rolling again, finished all the sanding on the body and give it a coat of primer, Its pretty rough but dilligaf? just have to finish the front guards and bonnet and lay a top coat on it..

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/396587.jpg

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/396588.jpg

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/396589.jpg

also bought one of these cause I've always wanted one lol, real carbon too ;)

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/396590.jpg

[dbr11k]

put a deposit on the F-series ..

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/397336.jpg

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/397338.jpg

[dbr11k]

took the rolla for a run around the block this arvo, has just a little bit of get up and go.

[dbr11k]

not really, just wanted to see who would give a shit ^^^^

got the thing painted and slowly putting it all back together, new bailey channels and rubbers.. few other bits bla bla

over spray and runs central.

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/397910.jpg

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/397912.jpg

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/397914.jpg

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/397916.jpg

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/397918.jpg

[pauliee]

coming along fantastic mate, good work

[dbr11k]

thanks mate.. no pics of the front end either cause I didn't paint them.. I'm going carbon fibre

[pauliee]

carbon wrap? noooooo just go nice white man.

btw was watching yates at wtac last night, still blows my mind you've got his old motor

[Bigwill]

This is going to be a weapon mate good work :DD
Think I might have to go to the shed and work on my ae.
Knot long till it will see the track ha??

[dbr11k]

haha yea it still blows my mind that it's actually sitting in the engine bay of this shit heap lol.. his 3sg is making 304kw last time I seen, which I what I'm aiming for once I get the feel for the car.

yep carbon, I've had so many people tell me not to do it.. but I'm going to be havin four bonnet pins and I want to be able to lift the bonnet off with ease.. probably end up painting it white anyways..

yea knot long now... lol. clutch slave, fuel cell, and wire up some switches and I'll be able to take it for a test drive..

[kyle unwin]

Why would you waste so much money on a stupid rust bucket like this? It's what like nearly 30 years old. psh good job blowing your money on such a crap box.

[dbr11k]

cause coke is just too expensive so I decided I need something else to waste my money on lol

[shift_rook]

Yeah looking pretty serious now!

[kyle unwin]

HAHAHAHAH!

[sundee]

300KW 4a huh.... big injectors , E86 , 25 - 30 PSI and a port job should get you there..., every time i look at this thread i kick myself. should never have sold you that motor.... haha
have you driven it yet D?

[dbr11k]

i know a fella that cracked 300 on 27psi and 98pulp.. dunno how long thats gunna last but haha

nope, only started it up once to motivate my self, i need to get it finished asap so i can get some grip driving under my belt.. otherwise it could end up pretty messy

[sundee]

nooo we dont want a mess with that motor!!!

[dbr11k]

I've really gotta pull my finger out on this thing, been put back up to 60-72 hours a week at work lately so its kinda hard. Plus I have no motivation what so ever, I need someone to take me for a spin in a boosted KE/AE to get me keen again, any takers ? Lol

Excuses excuses.

[dbr11k]

Done a few small things on the weekend, made up a loom for the head lights, did alternator wiring, finished relay for starter solenoid, started making a clamp for the battery.. Still need to get mig gas lol.. Had a few cans of JD which is always essential.. not much but its one step closer..

also still waiting on my surge tank to come back from the boil makers.. gunna have a crack at doing as much wiring as my little brain can handle so I bought cheap soldering iron, terminals, heat shrink, cheap multi metre, tape and all that shit. Just gunna get stuck on wiring the flasher can for the blinkers.

[dbr11k]

get my surge tank back on Friday, mounts are ready to go for the fuel cell, I've got welding gas.. So now its a waiting game more or less,

Would every mother fuker please leave Joel alone so he can send my diff and other gear off please.

[sundee]

haha, ill have it all booked in for monday. settle down, get the rest of your crust ready!

[dbr11k]

Its pretty much ready to go, going to get everything bolted in and tow it for a wheel alignment, can you send the clutch slave & master set up too please.. I'll try and get you some coin tomorrow.

[dbr11k]

few random pics I had on the phone.. got my surge back but I'm not real happy with the workmanship.. splatter all over the threads and the two middle fittings angle toward each other... oh well that's what happens when you live in a shit hole

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/401064.jpg

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/401066.jpg

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/401068.jpg

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/401070.jpg

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/401072.jpg

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/401074.jpg

[sundee]

hey D, Why ya take off da turbo bro?

[sundee]

and put a rubber around that battery cable going thru the fire wall! thats just asking for trouble!

[dbr11k]

Couldn't get my fat arse hands in to plug the solenoid wire in and tighten the cable for the starter,



Yea i know that was the old welding cable i used when i first fired the motor up, I've got a 140 amp 6 guage cable running through the heater holes now, where the HT leads go through..

[sundee]

the trick to getting to the starter on that engine is to remove its heat shield ;)

[dbr11k]

I found that out after I got it all out haha, ah well, I ran a cable tie around the wire and around the starter so it shouldn't slip off again..

[dbr11k]

Drove down to pick up the diff from Joel and saved about $400 on postage costs, plus spent the rest of the day at the beach.. score.

had the diff mounted up that same night, exhaust is now done, tail shaft done, clutch slave&master done.



SFA left to go now, few brake lines to do and some wiring, dash board, fuel tank plumbing finished and then go over the whole car and make sure everything is all tight and done properly. tow it for wheel alignment and bring the bogan out in my self for a test skid.

[dbr11k]

Few random pics, in no real order.. Feel free to laugh at the runs in my paint haha


http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/401410.jpg
http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/401412.jpg
http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/401414.jpg
http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/401416.jpg
http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/401418.jpg
http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/401420.jpg
http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/401422.jpg
http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/401424.jpg
http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/401426.jpg
http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/401428.jpg
http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/401430.jpg
http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/401432.jpg

[dbr11k]

done a little bit on this, fuel system nearly done, just have to get a few straight fittings, some bulkhead fittings, a 45 degree and a carter lift pump or the like.. Have a few cheap barb style fittings but even after grinding the barbs down they still don't fit properly.. Not to mention look shit.
http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/402003.jpg
http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/402005.jpg
http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/402007.jpg
http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/402009.jpg
http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/402011.jpg
dash is pretty boring but ah well, does the job until I find the effort to fiberglass one... just have to sort out all my wiring for switches etc, I've got ignition and push start sorted
http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/402013.jpg
http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/402015.jpg
http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/402017.jpg

[sleeper_13]

Im going to be scared when you get to drive this, the sound it will produce will be amazing

[dbr11k]

Started it up tonight, with full exhaust, fresh 98 fuel and everything hooked up properly it sounds fuking insane... So in love haha. Just have to get cusco engine mounts, put some gear box oil in and setup the clutch slave and I'll be able to take it for a test drive :D

[dbr11k]

http://www.youtube.com/watch?v=hSYlZ56LcGs

[dbr11k]

Ordered the remaining speedflow fuel fittings as well as some more bulkhead fittings to run the fuel hose through the firewall properly, ordered a carter silver series pre pump for the surge with 3/8 npt to -8 adaptors, p clamps to tie down the hoses running through the cabin. So that's the fuel system sorted.

Bought 3 litres of penrite g/box oil, should be enough for a w58?


Also got chrome DX bars ordered, front one isn't going to fit but one day I will get hypertune to move the intercooler in and up a bit so i can run front apron and bars to make it more popo friendly ... THIS THING WILL BE STREET REGISTERED :)


next pay day I'll be ordering cusco engine mounts and a few other bits. Keen as a jar of mustard.

[sleeper_13]

Video gets me excited!!

just run polyurethane engine mounts so much cheaper

[dbr11k]

Will they lower the engine anymore than standard ? Cause that's what I need them for.. Cause the plenum is rubbing on the clutch master

[sleeper_13]

You can make your own size mounts with them just buy some r32 ones theyre what i use and are pretty short, you can always cut them down

[Sprinter Freak]

Get these and shorten them

http://www.ebay.com.au/itm/Toyota-AE86-Corolla-Levin-Sprinter-4AGE-PU-Solid-Engine-Mount-Set-/190711809991?pt=AU_Car_Parts_Accessories&hash=item2c674f47c7#ht_3600wt_1182

[sam92]

finally read through your thread properly HOLY shit haha keen to see this in person !!!!!! :D

[dbr11k]

haha thanks, i took this thing for a drive for the first time today, have a look through my facebook or ill put a link up later

[sundee]

Link up... Don't have FB
Also the 1st vid link is not working?

[dbr11k]

Hmm it should be working and yea I'll grab the other link in a sec.. She isn't running very well, I put it down to the shit fuel they sell around here.

[dbr11k]

Www.youtube.com/watch?v=ny3lq1psros (http://www.youtube.com/watch?v=ny3lq1psros)

[sundee]

What's It doing ?

[dbr11k]

Back firing and occasionally has 'flat spot' when you put your foot on it, I warmed it up before driving it too.. Was it doing it when you had it on 10psi also?

[sundee]

It's backfiring because its dumping fuel.. The AFR's are tuned for 18psi... So only running 10psi you short a whole lot of air.. So the excess fuel that is not burnt is igniting later on..
Had no flat spots when I had it.

[dbr11k]

Running rich probably would have been quicker to write lol.. I'll get the map for halwin off you when I eventually take it to jem, and re load it before I go ?

[sundee]

Nah just take it in, will just need boost dialed in and a tweek

[dbr11k]

Too easy, I'll be booking it in after wheel alignment, then hopefully drift fest 01 pans out so I can come along to the next track day, wakie or Winton would be the go ;)

[sam92]

Saw the vid on your Facebook last night man!! Can't wait till I'm cruising round town one day and have your car come spooling up behind me :p

[sundee]

It won't be the spool opening your ear drums.... :D

[dbr11k]

Haha Joel is right, that screamer and exhaust is insane, I had the neighbours here ring up and complain after that video was taken... And they live 2-3 k away lol

[sam92]

hahaha nice!!!!! gunna shut it up abit for the street?? im going to be trying to keep the sr as quiet as possible on my p's and have no cage in besides for track days until i get engineered and ill be on full licence mid next year provided i dont do anything stupid lol

[sundee]

Or get owned for driving a turbo AND vehicle with an engine conversion on P plates...
Hope the po po don't care to much for modded cars down your way.

[sam92]

I have a sr20de autech that I'm putting in so I'm not going to get done for turbo ;) haha

[sundee]

Still can get done.
Your not allowed to drive a car with an engine conversion as far as I'm aware.

[sam92]

Yeah I'm fairly sure your right. Im a fairly sensible driver and don't drive at stupid times and take my car near the main where the commonwhores hang out. Hopefully it all works out

[dbr11k]

Yea cops can be dogs down this way, bit if you're not constantly lurking around than they leave you alone a bit, I'll only be getting mine rego so I can drive to and from track days,

[dbr11k]

If they really wanna be dogs they can get you for any sort of mods these days.. Technically even lowering a car or putting an exhaust on is considered a performance mod, and that's 12 months loss if you get done for it on your p's

[daveAE71]

hay mate im new to this forum i just bought an ae71 im also goin 20v but no turbo lol luv ur car looks great uv done an awsum job

[dbr11k]

Thanks mate ! Good luck with the build, they're fun little cars :)



RIGHT! Finger is coming out of my arse now, new dead line - February 2013 ;)

Have a heap of parts that need to go on the car that I've been accumulating for a while now, my entire fuel system is re done, paint is being done again.. Only major thing holding me back is finding the money to fix the turbo, BUT im back at work again now (worked 4 days in the last month!)



Stay tuned !

[sundee]

When your ready D give me a yell and ill try sort you out with that turbo rebuild

[dbr11k]

Thanks Joel, I should have enough pennies saved up within the next month or so, so I'll send it to you and get you to take it down ?

[dbr11k]

I bought a gt3582r with .63 rear housing tonight.. Got it VERY cheap, was thinking I could use this to get me going till the other one is repaired, what do you think Joel ?


Other than that, I've got to make up rear brake lines, set up a hydro handbrake, wheel alignment and other small shit to get past scruit :)

[dbr11k]

been a busy boy

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/508321.jpg

[dbr11k]

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/538662.jpg

[dbr11k]

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/538663.jpg

[adds]

Where did the rest of it go!!! Defiantly different, love it!!

[dbr11k]

the 4" angle grinder stole it.. cause I didn't have a plasma cutter lol

[adds]

Haha, nice effort should look sweet when its finished. Have u thought about cutting the roof inline with the front doors..

[dbr11k]

na I wanna leave it there, I'm going to have a rear sweep, plus if I cut it off at the pillar my seat will be that far forward I'll look like grandma driving the rolla ute to church on a Sunday.. also got this bolted back up..

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/508335.jpg

and I am on the hunt for some fibreglass flares like tho to mould into the guards..

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/508336.jpg

to fit these bad boys under the rear.. 15x10 -12 & 15x8 -4 on the front

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/508337.jpg

[adds]

Have u got anymore pics if that purple car above ^^

[lappy]

1JZ VW caddy! http://www.speedhunters.com/2013/04/united-nations-of-car-culture-1jz-vw-caddy/

[Seventy]

Make the end of the roof into a kind of roof spoiler thing, get cage and cover rear door handles and lines and it will be awesome!

[dbr11k]

haha yeah fair bit of work ahead of me yet.. the cold drawn seamless showed up the other day.. going to make up dummy hoop out of normal pipe then take it down to a workshop and get it mandrel bent. starting on the bracing Tuesday

[dbr11k]

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/538711.jpg

[dbr11k]

also thinking about going wide body on the front end..

http://www.ae86drivingclub.com.au/dcimages/1/4/4/5/9/508525.jpg

[dbr11k]

Woooo party

[Rolla_dude]

Just read your hole biuld. Should look good when it's done. Love it. Still going for street rego? Haha

[dbr11k]

wow I haven't been on here in a while
3090030901

[sundee]

Interesting man, that engine has been sitting around for a while it seems,
How long till it's ready to drive?

[dbr11k]

I turn it over every chance I get, lubed the turbo today and started it for the first time with the new one on.. have to finish modifying the pedal box to relocate the master cylinder for the clutch and I'll be able to drive it again.. then just waiting on money to afford fittings as usual

[dbr11k]

finished tube front, radiator support etc

[dbr11k]

it's aliveeeee, first start in over a year, wastegate spring pressure at 10psi, rebuilt turbo.. wired up gauges and switches last night using speco brand gauges

http://youtu.be/LlJNkZ_7nYw

[Jacobxxx]

Niiiiiiiiiiiiiiiice! Do a burnout already!

[dbr11k]

bm44 15/16 master cylinder and booster out of a skyline mounted and plumbed, brakes feel much firmer now.

[dbr11k]

fake go pro mounted

[dbr11k]

315553155631557

[dbr11k]

been a while, no more front mount cooler, setup a water to air cooler for her, looks alot tidier.. booked in on the 6th of december for a local motorkhana event at cootamundra airport, all aligned and ready to go

34108341093411034111341123411334114341153411634117

[dbr11k]

About time eh??

http://youtu.be/ZXILzUpVx7A

[stahlz_ae86]

booked in on the 6th of december for a local motorkhana event at cootamundra airport, all aligned and ready to go

How was it?

[Ke70_Slammed]

My wallet is like an onion, everytime I open it I cry.





hahahahahahahahahahahahahahahahahaaaa!!! really2 laughing mate!!