Page 1 of 2 1 2 LastLast
Results 1 to 10 of 11

Thread: Cutting front strut for short stroke

  1. #1
    Member
    Join Date
    Jul 2010
    Name
    James
    State
    NSW
    Location
    Sydney
    Country
    Australia
    Posts
    42

    Default

    If you were to use short stroke front shocks/insert, the way I understand it is that you should cut the strut and use a small spacer to get the proper bound/rebound. The question I want answered is - is there an easy place to cut?

    What I understand is you shouldn't cut from the top because you need the threaded section, and if you go to the trouble of cutting the middle and welding it back together you might as well weld on a coilover sleeve kit at the same time.

    Or am I just on the wrong track??

  2. #2
    Senior Member
    Join Date
    Jan 2009
    Name
    Tuan
    State
    Nsw
    Location
    Wetherill park
    Country
    Australia
    Posts
    217

    Default

    try to do what craig is doing.

    have a read of this

  3. #3
    Senior Member
    Join Date
    Dec 2008
    Name
    alex
    State
    wa
    Location
    new north
    Country
    australia
    Posts
    705

    Default

    Like you say, you need to cut the strut furthur down, but to keep it strong, you should probably put a collar of some sort around the join. It would be hard to do this without cutting off the spring perch. Would just be easier to go to coilovers, but there might be a way to do it.

  4. #4
    Senior Member
    Join Date
    Dec 2008
    Name
    Ben
    State
    WA
    Location
    Bullcreek
    Country
    Australia
    Posts
    110

    Default

    have you gone to club4ag

    check that out i did that and it rocks.. well i have no issues with it
    using koni sleeves and top hat
    t3 camber plates
    tokico hts 102's
    and ajps springs

    don't cut the top as it is threaded
    grind off perch cut on either side
    weld back together straight any major stuffup will mean your insert may not go in
    or the cap that holds the strut in sert in will not tighten down

  5. #5
    Senior Member
    Join Date
    Dec 2008
    Name
    Johno
    State
    NSW
    Location
    Bankstown
    Country
    Australia
    Posts
    196

    Default

    and easy place to cut is to cut is where the welds are where the spring perch use to be.

    to make coilover it's pretty much:

    grind spring perch
    cut strut (i did this on the spring perch)
    chuck sleeve on
    weld sleeve together with the bottom part of the strut
    chuck the seat and locking nut on
    bang the other pipe in so that it sits nicely with the other pipe
    weld the top of the sleeve with the pipe with the threaded section
    make sure that you make sure both pieces of pipes are on together/connected

    rxbenny, did you have to redrill the hole in your top hat?

  6. #6
    Senior Member
    Join Date
    Dec 2008
    Name
    Ben
    State
    WA
    Location
    Bullcreek
    Country
    Australia
    Posts
    110

    Default

    i had to bore out the top hat so it would go on my strut and make up a custom spacer to stop the top hat from fouling on the cambertop.

    Gabriel from t3 reckons it is wrong but i prefer my theory of no shearing forces acting on the top of my strut if that makes sense.

  7. #7
    Bad Email Address
    Join Date
    Sep 2005
    Posts
    392

    Default

    This thread covers all aspects of your problem.

  8. #8
    Senior Member GTVAE86's Avatar
    Join Date
    Nov 2009
    Name
    Billy-Joe
    State
    SA
    Location
    Adelaide
    Country
    Australia
    Posts
    228

    Default

    What do you guys think of the T3 coilover setup? Has anyone used them?
    Previous cars:
    BMW 318i, Mazda MX5, Mazda Familia, Toyota Levin GTV (miss it), AE71, AE92 corolla x 2, Honda Integra Type R DC2 (awesome car),
    Mitsubishi Evo 8 MR (Missing it)

    Current Car:
    2013 Hilux SR5 (turning it into a off-road warrior)
    I am looking for a track only car..... Thinking of an AE86 to use.

  9. #9
    Bad Email Address
    Join Date
    Sep 2005
    Posts
    392

    Default

    Gabe's car (the owner of t3) the f20 trueno that appeared in BMI hot version American touge, Tsuchiya told him he's car is really well setup.
    He's using KYB agx coilovers (mr2)

  10. #10
    Senior Member
    Join Date
    Dec 2008
    Name
    Johno
    State
    NSW
    Location
    Bankstown
    Country
    Australia
    Posts
    196

    Default

    I really sometimes ask myself why you said that the 4g63 was yours.

Page 1 of 2 1 2 LastLast

Similar Threads

  1. Front Short-stroke shocks
    By malk234 in forum AE86 Owners Forums
    Replies: 3
    Last Post: 29th April 2012, 08:51 PM
  2. Making front coilovers, cutting out MORE than 40mm from the strut casing?
    By teh luckinator in forum Technical - Questions
    Replies: 37
    Last Post: 5th October 2010, 06:53 PM
  3. TRD green short stroke strut inserts. as new condition.
    By slydar in forum Car Parts For Sale
    Replies: 4
    Last Post: 3rd July 2009, 12:56 PM
  4. SHORT STROKE ADJ. SHOCKS FOR FRONT
    By dr1ft-pig in forum Cars or Parts Wanted
    Replies: 1
    Last Post: 27th June 2008, 12:54 PM
  5. Short stroke shocks for stock strut
    By eightsixboy in forum General Topics (No Technical Questions)
    Replies: 5
    Last Post: 6th June 2007, 09:25 PM

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •