Puzzle mans KE35

[puzzle man]

This is my KE35..
http://img187.imageshack.us/img187/597/puzzle08qc2.jpg

http://www.ae86drivingclub.com.au/dcimages/6/7/8/32523.jpg

my video with info of my car..
http://www.youtube.com/watch?v=03_zINURjwo (http://www.youtube.com/watch?v=03_zINURjwo)

Had it for about 2 years now and currently under going a 4AGE conversion..

New radiator...
http://img225.imageshack.us/img225/8531/210308010ef2.jpg

http://img72.imageshack.us/img72/5678/210308008cl1.th.jpg (http://img72.imageshack.us/my.php?image=210308008cl1.jpg)
http://img527.imageshack.us/img527/6886/210308009rc4.th.jpg (http://img527.imageshack.us/my.php?image=210308009rc4.jpg)

pulled the loom off the motor and got the fuel rail off and inlet manifold as it has to be cut and shut.
http://img225.imageshack.us/img225/9896/210308003ox9.th.jpg (http://img225.imageshack.us/my.php?image=210308003ox9.jpg)
also took the rocket covers off to have a look, also to paint them..
http://img225.imageshack.us/img225/5591/210308002cd2.th.jpg (http://img225.imageshack.us/my.php?image=210308002cd2.jpg)

[puzzle man]

I was making a dash for some one so at the same time i made my one as well...
made up 4 rings and hot glued them in..
[/URL][URL="http://img249.imageshack.us/my.php?image=dash03xc1.jpg"]http://www.ae86drivingclub.com.au/dcimages/6/7/8/32529.jpg (http://img207.imageshack.us/my.php?image=dash02hm6.jpg)

made sure that they sat right be for glassing..
http://img102.imageshack.us/img102/9779/dash01tx3.th.jpg (http://img102.imageshack.us/my.php?image=dash01tx3.jpg)

then fiber glassing...
http://img102.imageshack.us/img102/29/dash04ml9.th.jpg (http://img102.imageshack.us/my.php?image=dash04ml9.jpg)

then bog..
http://img102.imageshack.us/img102/9899/dash05zu7.th.jpg (http://img102.imageshack.us/my.php?image=dash05zu7.jpg)

then bit of sanding some primer and then some paint
and finished...
http://img102.imageshack.us/img102/2130/dash06jc9.th.jpg (http://img102.imageshack.us/my.php?image=dash06jc9.jpg)http://img102.imageshack.us/img102/3439/dash07nj7.th.jpg (http://img102.imageshack.us/my.php?image=dash07nj7.jpg)

just waiting on my oil pressure gauge for the empty hole

[puzzle man]

Take one tired old 4K out (KE35s origanaly came with a 3K and a 4speed but this had a 4K with a 5speed)..
http://img211.imageshack.us/img211/5461/200911111.jpg
Done.
Clean, remove rust, clean again, then primer, paint matt black the engine bay..
http://www.ae86drivingclub.com.au/dcimages/6/7/8/32536.jpg
Done.
Getting 4AGE ready to go in...
http://www.ae86drivingclub.com.au/dcimages/6/7/8/32537.jpg
sort of donehttp://www.toymods.net/forums/images/smilies/redface.gif

[puzzle man]

And this is were I'm up to ATM
little stuck with modifying the pedal box for the hydraulic clutch MC
but at least I got it out with a lot of help from a mate,
as I'm a baker not a mechanic:hehe:

[trikzlane]

whats with the pulley kit?

mereki.

[Javal]

whats with the pulley kit?

mereki.

It's a Gilmer drive belt kit. They're designed so there's no belt slip at high RPM. It's totally useless in the application. The one benefit of them is they whine like a motherfucker and make the car sound like it has a big fuck-off supercharger.

[spiderman]

Oh man, I had the opportunity to pick up a dead straight one of these in 2007. Passed it up 'coz I refused to drive anything smaller than a six lol I was full into drag racing then.
Looks awesome mate

[puzzle man]

whats with the pulley kit?

mereki.


It's a Gilmer drive belt kit. They're designed so there's no belt slip at high RPM. It's totally useless in the application. The one benefit of them is they whine like a motherfucker and make the car sound like it has a big fuck-off supercharger.
what he said^^^
there Gilmer drive pulleys thay make a wineing sound like in mad max 2http://www.sydneyrollaclub.com/forum/images/smilies/redface.gif ,
have a look on youtube..
http://www.youtube.com/watch?v=ClD2t...eature=related (http://www.youtube.com/watch?v=ClD2tNlbA_w&feature=related)
http://www.youtube.com/watch?v=y9uHA...eature=related (http://www.youtube.com/watch?v=y9uHAJpBPgc&feature=related)

Ive always wanted them and now cant wait to hear them.

[puzzle man]

So this is were Ive been stuck on for awile..
This is a KE35 pedal box..
http://www.ae86drivingclub.com.au/dcimages/6/7/8/34773.jpg

http://www.ae86drivingclub.com.au/dcimages/6/7/8/34774.jpg

Needed to some how make this TA22 clutch master cylinder fit..

http://www.ae86drivingclub.com.au/dcimages/6/7/8/34775.jpg

Grind this away..
http://www.ae86drivingclub.com.au/dcimages/6/7/8/34776.jpg
http://www.ae86drivingclub.com.au/dcimages/6/7/8/34777.jpg

check the swing/throw
http://www.ae86drivingclub.com.au/dcimages/6/7/8/34778.jpg

drilled a hole to put a bolt through and then realized that the bolt should be as far back as possible, I was to concerned about keeping the rod striate and not about the amount it was pushing in.

http://www.ae86drivingclub.com.au/dcimages/6/7/8/34779.jpg
http://www.ae86drivingclub.com.au/dcimages/6/7/8/34780.jpg

Now I have to try and put the pedal box back in
Happy days, Craig

[starni_boy]

Looks really neat mate!

Keep up the good work.

[greenmac80]

good work on the pedal box.! i still have to do mine

[joeschmo_57]

pretty cool projecty you got there.

i would be interested to hear the gilmer drive.

joe

[puzzle man]

Well its in...
http://www.ae86drivingclub.com.au/dcimages/6/7/8/39300.jpg

http://www.ae86drivingclub.com.au/dcimages/6/7/8/39301.jpg

Big thanks to Chris and Kevin who came over and helped put the pedal box back in,
and then placed the motor in to line up the holes that needed to be drilled in the mounts for the rubber mounts.

http://www.ae86drivingclub.com.au/dcimages/6/7/8/39302.jpg

But the headers that I got don't fit as there in line with the steering knuckle so I'm going to have to get custom ones made to fit...

http://www.ae86drivingclub.com.au/dcimages/6/7/8/39303.jpg