Page 1 of 2 1 2 LastLast
Results 1 to 10 of 11

Thread: Clutch issues

  1. #1
    Senior Member
    Join Date
    Jan 2009
    Name
    Josh
    State
    NSW
    Location
    Mid North Coast
    Country
    Australia
    Posts
    101

    Default Clutch issues

    I have just installed a new clutch and flywheel into my sprinter, its a 4age 20 valve,
    after changing everything, i have bled my clutch line, clutch feels great when car is off, but when i start the car, clutch feels like there isnt anything there. it only engages just before it hits the foor, and is making gear selection very hard,

    If anyone has an info, that would be great
    cheers josh
    Last edited by marvis; 19th August 2009 at 08:03 PM.

  2. #2
    Senior Member ROLL3R's Avatar
    Join Date
    May 2009
    Posts
    282

    Default

    i have the same problem, except i can feel the clutch its there its very heavy on the foot, but same problem it picks up about an inch off the floor. highly annoying while quick shifting. its an RPM heavy duty clutch. i've heard you can modify the clutch slave with a smaller push rod to decrease pedal travel. any one done this before?
    " I swear its stock officer. Just don't get me to park next to another Ke70 "

  3. #3
    Site Supporter Javal's Avatar
    Join Date
    Dec 2008
    Name
    Josho
    State
    VIC
    Location
    Melbourne
    Country
    Australia
    Posts
    2,978

    Default

    Adjust the master cylinder pushrod stroke until it is at a point which suits you.

    Get under your dash, you MAY have to remove your clutch pedal for this (a few times over), but it's only 1 bolt (pivot bolt at the top of the pedal) and the stud + clip which connects the pedal to the master cyl pushrod.

    Have a look underneath and you'll work it out pretty quickly.

    From the sounds of it you need to wind the little fork that sits on a thread on your pushrod in a few turns.

    Refit the clutch pedal and see if it's better.

    If it's improved but not right, then repeat process.

    DO NOT lose the little white bushes which sit in the pivot of the pedal. It's easy to do if you're retarded like me.

    I would only recommend doing this (i have done it) if your clutch master pushrod is too long, resulting in your pedal sitting somewhere in lunar orbit and a very high take-up.

    Shortening it is simple. Remove master, wind nut to end of thread, use hacksaw to remove desired amount of pushrod, wind nut off to clean out thread.

    Once again, this will only work in certain situations.

    I'd recommend doing the opposite of above (winding your connector fork thingy OUT a few turns) and see how you go, as shortening the pushrod will make your problem much much worse.
    You can have any brew you want... as long as it's a Datsun / Corolla / What is that?

  4. #4
    Moderator
    Join Date
    Dec 2008
    Name
    Jay
    State
    QLD
    Location
    4207
    Country
    Australia
    Posts
    2,177

    Default

    i have this problem but on a ke70, how do i adjust the cable or whatever it is?

  5. #5
    Site Supporter Javal's Avatar
    Join Date
    Dec 2008
    Name
    Josho
    State
    VIC
    Location
    Melbourne
    Country
    Australia
    Posts
    2,978

    Default

    Look at the pedal end of the cable. If there's no adjustment there, check the fork end of the cable.

    Adjust as necessary.
    You can have any brew you want... as long as it's a Datsun / Corolla / What is that?

  6. #6
    Senior Member
    Join Date
    Jan 2009
    Name
    Josh
    State
    NSW
    Location
    Mid North Coast
    Country
    Australia
    Posts
    101

    Default

    thanks heaps for the coments guys, javal- u have been a great help!
    im going to try and fix this tomorow!
    josh

  7. #7
    Veteran slide86's Avatar
    Join Date
    Nov 2008
    Name
    Huw
    State
    SA
    Location
    Hills
    Country
    Australia
    Posts
    3,526

    Default

    never thought id see the day

  8. #8
    Site Supporter Javal's Avatar
    Join Date
    Dec 2008
    Name
    Josho
    State
    VIC
    Location
    Melbourne
    Country
    Australia
    Posts
    2,978

    Default

    Seems I actually took time out from my usual trolling activities to help for once.
    You can have any brew you want... as long as it's a Datsun / Corolla / What is that?

  9. #9
    Senior Member
    Join Date
    Jan 2009
    Name
    Josh
    State
    NSW
    Location
    Mid North Coast
    Country
    Australia
    Posts
    101

    Default

    hey javal- that was the exact problem with my clutch pedal, i adjusted the puchrod, my car now drives bloody awsome!!!
    cheers guys, problem solved!!!!

  10. #10
    Veteran biggo's Avatar
    Join Date
    Dec 2008
    Name
    Nick
    State
    QLD
    Location
    Noosa
    Country
    Australia
    Posts
    4,504

    Default

    somebody give this guy a medal
    85' JDM TA63 GTTR sedan - Godlike
    89' JDM GZ20 Soarer - 1jz + R154 bus

    Quote Originally Posted by joeschmo_57 View Post
    I tried to sell my virginity yesterday in a pub. Shame it was second hand anyway

Page 1 of 2 1 2 LastLast

Similar Threads

  1. clutch pedal/ gearbox maybe clutch plate issues
    By dove grey 64 in forum Technical - Questions
    Replies: 9
    Last Post: 28th January 2012, 12:28 PM
  2. clutch issues?
    By kokopuffs in forum Technical - Questions
    Replies: 3
    Last Post: 16th October 2010, 12:28 AM
  3. clutch issues
    By benno93 in forum Technical - Questions
    Replies: 2
    Last Post: 6th August 2010, 03:37 PM
  4. clutch issues
    By .ady in forum Technical - Questions
    Replies: 3
    Last Post: 17th September 2009, 10:24 AM
  5. clutch issues?
    By johl in forum Technical - Questions
    Replies: 7
    Last Post: 12th September 2007, 03:00 PM

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •